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2. Course Title Supervisory Control and Data Acquisition. 4. Course duration
This is a 5 day course 5. Number of Participants
A maximum of 10 participants can be accepted for this course 6. Participant Profile (Who should attend)
This course is for engineers, technicians and operators requiring an introduction to Supervisory Control & Data Acquisition (SCADA) systems and their application in monitoring and controlling industrial plant. It is ideal for those experienced in plant engineering, telecommunications, water and waste water control, oil and gas, oil refining and transportation. This course will provide the knowledge to analyse, specify and troubleshoot SCADA systems. It will cover the fundamentals of hardware, software and the communications systems that connect SCADA operator stations. Each candidate should have a good command of general English in order to gain maximum benefit from the course. 7. Course Venue
The programme will be conducted at the client's training facilities 8. Reports
Individual reports will be prepared for each delegate and will be forwarded to the concerned company and will include: - Initial Assessment - Detailed Assessment - Expected Achievement - Final Evaluation 9. Course Objectives & Outcomes Full details of the course content are given in the Course Outline. However, the main competences specified for this programme are: The delegate will describe the background to SCADA systems both hardware, software and firmware. The delegate will describe the differences and similarities between SCADA, DCS, PLC and smart field instruments. The delegate will describe the remote terminal unit (RTU), types of input/output and the role of the PLC in this simple architecture. The delegate will describe in some detail the use of PLCs as RTUs. The delegate will describe the SCADA systems software and protocols, he will also include in this the various specialised SCADA protocols and error handling techniques. The delegate will describe the various methods of communications hardware such as landlines and the problems associated with landlines. Types of cables and privately owned cable systems. The delegate will describe a local area network such as the Ethernet, along with its various protocols and error recovery methods. The delegate will describe the use of Modems, synchronous and asynchronous data transmission along with the various standards such as RS-232 and RS-485 etc. The delegate will describe the central site computing facility and conclude with troubleshooting of a complete system. The delegate will describe the Human Machine Interface (HMI) 10. Programme Topics Covered
The main topics covered are: • SCADA hardware • SCADA software • Comparison of SCADA, DCS, and PLCs • Remote terminal units (RTUs) • The PLC as an RTU • Application programs • PLC software • The master station • Token ring LANs • Redundant master station configuration • Communications architectures • CSMA/CD system (peer to peer) • SCADA system protocols • Specialised SCADA protocols • Error detection • Distributed network protocol (DNP) • Landlines • Cables • Practical methods of reducing noise and interference on cables • Types of cables • Privately owned cables • Public switched telephone network (PSTN) • Local area network topologies • Modems • Modulation techniques • Troubleshooting and maintenance The classroom training is enhanced by the use of personal computer based training (CBT) materials where available and related exercises.
11. COURSE OUTLINE
Introduction and brief history of SCADA Fundamental principles of modern SCADA systems SCADA hardware SCADA software Landlines for SCADA SCADA and local area networks Modem use in SCADA systems Computer sites and troubleshooting System implementation SCADA systems, hardware and firmware Introduction Comparison of the terms SCADA, DCS, PLC and smart instruments Distributed control system (DCS) Programmable logic controller (PLC) Smart instrument Considerations and benefits of SCADA system Remote terminal units Control processor (or CPU) Analog input modules Typical analog input modules Analog outputs Digital inputs Counter or accumulator digital inputs Digital output module Mixed analog and digital modules Communication interfaces Power supply module for RTU RTU environmental enclosures Testing and maintenance Typical requirements for an RTU system Application programs PLCs used as RTUs PLC software Basic rules of ladder-logic The different ladder-logic instructions The master station Master station software System SCADA software Local area networks Ethernet Token ring LANs Token bus network System reliability and availability Redundant master station configuration Communication architectures and philosophies Communication architectures Communication philosophies Polled (or master slave) CSMAlCD system (peer-to-peer) Typical considerations in configuration of a master station SCADA systems software and protocols Introduction The components of a SCADA system SCADA key features The SCADA software package Redundancy System response time Expandability of the system Specialized SCADA protocols Introduction to protocols Information transfer High level data link control (HDLC) protocol The CSMAlCD protocol format Standards activities Error detection Causes of errors Feedback error control Distributed network protocol Interoperability Open standard IEC and IEEE SCADA Development Physical layer Physical topologies Modes Datalink layer Transport layer (pseudo-transport) Application layer Conclusion New technologies in SCADA systems Rapid improvement in LAN technology for master stations Man machine interface (The HMI) Remote terminal units Communications
Introduction Background to cables Definition of interference and noise on cables Sources of interference and noise on cables Electrostatic coupling Magnetic coupling Impedance coupling Practical methods of reducing noise and interference on cables Shielding and twisting wires Cable spacing Tray spacing Earthing and grounding requirements Types of cables General cable characteristics Two wire open lines Twisted pair cables Coaxial cables Fiber optics Theory of operation Modes of propagation Specification of cables Limitations of cables Privately owned cables Telephone quality cables Data quality twisted pair cables Local area networks (LANs) Multiplexers (bandwidth managers) Assessment of existing copper cables Public network provided services Switched telephone lines
General Technical details DC pulses Dual tone multi-frequency - DTMF Analog tie lines Introduction Four wire E&M tie lines Two wire signalling tie line Four wire direct tie lines Two wire direct tie lines Analog data services Introduction Point-to-point configuration Point-to-multipoint Digital multi point Switched networks Digital data services Service details Packet switched services Introduction X.25 service X.28 services X.32 services Frame relay ISDN ATM Local area network systems Introduction Network topologies Bus topology Bus topology advantages Bus topology disadvantages Star topology Ring topology Media access methods Contention systems Token passing IEEE 802.3 Ethernet Ethernet types 10Base5 systems 10Base2 systems 10BaseT 10BaseF 10Broad36 1 Base5 Collisions MAC frame format High-speed Ethernet systems Cabling limitations 100Base-T (100Base-TX, T4, FX, T2) Fast Ethernet overview 100Base-TX and FX 100BASE-T4 100Base-T2 100Base-T hubs 100Base-T adapters Fast Ethernet design considerations UTP Cabling distances 1000Base- TXJT Fiber optic cable distances 100Base-FX 100Base-T repeater rules Gigabit Ethernet 1 0008ase- T Gigabit Ethernet summary Gigabit Ethernet MAC layer 1000Base-SX for horizontal fiber 1000Base-LX for vertical backbone cabling 5.9.5 1 1000Base-CX for copper cabling 1000Base- T for category 5 UTP Gigabit Ethernet full-duplex repeaters Network interconnection components Repeaters Bridges Router Gateways Hubs Switches TCP/IP protocols The TCP/IP protocol structure Routing in an Internet Transmission control protocol (TCP) SCADA and the Internet Use of the Internet for SCADA systems Thin client solutions Security concerns Other issues Conclusion Modems Introduction Review of the modem Synchronous or asynchronous Modes of operation Modem receiver Modem transmitter The RS-232/RS-422/RS-485 interface standards Electrical signal characteristics Interface mechanical characteristics Functional description of the interchange circuits The sequence of asynchronous operation of the RS-232 interface Synchronous communications Disadvantages of the RS-232 standard The RS-422 interface standard for serial data communications The RS-485 interface standard for serial data communications Flow control Modulation techniques Amplitude modulation (or amplitude shift keying) Frequency modulation (or frequency shift keying - FSK) Phase modulation (or phase shift keying (PSK) Quadrature amplitude modulation (or QAM) Trellis coding DFM (direct frequency modulation) Error detection/correction and data compression MNP protocol classes Link access protocol modem (LAP-M) Data compression techniques Data rate versus baud rate Modem standards Radio modems Troubleshooting the system Troubleshooting the serial link The breakout box Protocol analyzer Troubleshooting the modem Selection considerations
Central site computer facilities Introduction Recommended installation practice Environmental considerations Earthing and shielding Cabling Power connections Ergonomic requirements Typical control room layout Lighting Sound environment Ventilation Colours of equipment Design of the computer displays Operator displays and graphics Design of screens Alarming and reporting philosophies Troubleshooting and maintenance Introduction Troubleshooting the telemetry system The RTU and component modules The master sites The central site The operator station and software Maintenance tasks The maintenance unit system Specification of systems Introduction Standards Performance criteria Testing Documentation Future trends in technology Software based instrumentation Future trends in SCADA systems 12. Commercial Terms The cost of the SCADA course is available upon request.
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